Heavy-Duty Industrial Flooring Systems – Toronto & GTA

  • Engineered flooring systems built to withstand extreme conditions, heavy traffic, and demanding industrial environments.
At AK Level & Polish, we install trowel-applied polyurethane mortar systems designed for extreme environmentswhere standard coatings fail.

Trowel-Applied Polyurethane Mortar Flooring

Heavy-Duty Industrial Flooring Systems – Toronto & GTA

This is a high-build, impact-resistant flooring system engineered to handle:

  • Thermal shock
  • Heavy traffic
  • Chemical exposure
  • Constant washdowns

If your facility demands durability, sanitation, and long-term performance, polyurethane mortar is the correct system—not an upgrade.Why Homeowners Upgrade Their Garage Floors

What Is Trowel-On Polyurethane Mortar?

Polyurethane mortar (also known as urethane cement) is a thick, resin-rich flooring system applied by trowel at high build thicknesses.

Typical system characteristics:

  • Installed at 4mm to 12mm+ thickness
  • Cementitious + polyurethane hybrid
  • Monolithic, seamless finish
  • High bond strength to concrete

Unlike epoxy, this system is designed to move with the substrate and withstand aggressive conditions without delamination

Where This System Is Used

This system is specified in environments where failure is not acceptable:

Food & Beverage Facilities

  • Commercial kitchens
  • Food processing plants
  • Breweries and dairies

Industrial & Manufacturing

  • Production floors
  • Mechanical rooms
  • High-impact work zones

Institutional & Commercial

  • Hospitals and labs
  • Storage and service areas
  • Back-of-house operations

Wet & Thermal Shock Areas

Drainage and sloped floors

Areas with hot water washdowns

Freezers and temperature cycling zones

Our Installation Approach

1. Surface Preparation

We mechanically prepare the substrate to the required profile (ICRI CSP 3–5 or higher) using grinding or shot blasting.

2. Substrate Repair

Cracks, joints, and weak areas are repaired to ensure system integrity.

3. Primer (If Required)

Depending on conditions, we apply a compatible primer or moisture-tolerant base.

4. Trowel Application

Polyurethane mortar is hand-troweled to specified thickness, ensuring a dense, uniform build.

5. Broadcast & Texture

Optional aggregates are added for slip resistance and durability.

6. Seal / Topcoat

System is sealed for performance, cleanability, and long-term protection.

System Options

We tailor each system based on operational requirements:

  • Smooth finish systems – easier cleaning, light traffic
  • Slip-resistant systems – wet or high-risk areas
  • Heavy-duty builds (6mm–12mm) – extreme industrial use
  • Coving systems – integrated wall-to-floor transitions for hygiene
  • Sloped systems – for drainage and washdown environments

Why Work With AK Level & Polish

Specialized Surface Knowledge

We combine concrete prep, leveling, and coating expertise, ensuring proper system performance from the substrate up.

Industrial-Grade Execution

We understand:

  • Active facilities
  • Shutdown scheduling
  • Phased installations
  • Coordination with other trades

System-First Mindset

We don’t “install products”—we deliver complete flooring systems built for your environment.

Proven Materials

We work with high-performance polyurethane mortar systems used in demanding commercial and industrial applications.

When to Choose Polyurethane Mortar

This system is the right fit when:

  • Epoxy has failed or is not holding up
  • The area sees thermal shock or hot washdowns
  • There is heavy mechanical or forklift traffic
  • Hygiene and cleanability are critical
  • The floor is exposed to chemicals or constant moisture

Let’s Build a Floor That Lasts

Contact us today to schedule your consultation and let us show you what we can do.

Get A Free Quote